Air cooling, the well ventilated backpack

Air Cooling: the well ventilated backpack

"Air Cooling" is the name of the ventilation technology used in our backpacks - a system that’s tested in our laboratories to ensure airflow and comfort.

At Decathlon, we conceptualise, design and test our products. The air cooling technology used in our backpacks was developed in our laboratories in Lille using a mannequin equipped with sensors and a wind tunnel that allows us to test the airflow across the hikers' backs. Backpacks with this particular feature are all tested under the same conditions, and they have to pass a certain threshold level, indicating that the product provides excellent back ventilation.

Air cooling, the well ventilated backpack

We try to create as much distance as possible between your back and the bag, separating it from your clothing to prevent uncomfortable perspiration and maximize airflow. You can do this using stretched net, a technique that has been around a very long time, foam squares or various other devices. You can also do the opposite and try block the flow of airflow by creating an absorbent pad.

How can you measure and calibrate the level of discomfort, using a standardized, repeatable test? This is what our Air Cooling technology seeks to achieve and deliver.

All our Air Cooling certified bags undergo a series of tests, carried out on a mannequin that is specially designed by our teams. This mannequin, which is fitted with several input and output sensors to simulate air flow, has the advantage of being constantly available, can be accurately assessed and, unlike testers in the field, can't voice feelings or opinions.So it's always in the same mood and remains objective even if we ask it to repeat the same thing 100 times😉.

This may all sound easy but the real difficulty resides in establishing test protocols. You have to follow a set of procedures for air flow, humidity levels and adhere to very strict standards; this involves developing new technology as in order to assert the merits of a system to customers and the DGCCRF, you have to be able to prove that it follows a well-established methodology.

How can you sweat less with a backpack on a hike?

Backpacks on hikes: sometimes we love them, sometimes we hate them. They mean we can transport everything we need for our adventure over a full day (as well as our well-deserved snacks!) But our backpacks can sometimes weigh us down, or cause us to sweat during our hike, which is uncomfortable. Luckily, various systems are available to ensure your hiking backpack is relatively breathable and remains comfortable during your hike. Having a system that allows the back of the bag to be breathable is therefore an important criteria when choosing your hiking backpack. But how does it work? Let’s first take a tour of the various solutions available.

Air cooling, the well ventilated backpack

Some systems aim to separate, or at least move the backpack away from the back as far as possible, to reduce contact with the body. The aim: to allow the most possible air to circulate and thereby insulate clothing and the back so as to regulate perspiration. This can be achieved through more or less common solutions:

  • the stretch mesh: a technique that has been used for a very long time, but that has been perfected over the years to improve comfort, as well as lightness by working on the frame lying beneath the mesh.
  • Perforated foam squares, often arranged to leave a "channel" along the spine, with or without additional horizontal channels, for ventilation. The squares are arranged ergonomically, to maximise comfort.
  • The use of mesh, a material that limits the contact zones with the back, makes it possible to prevent the accumulation of heat and humidity.
  • Backpack accessories or padded shoulder straps and breathable belts, made from materials that are themselves breathable so as not to retain heat in these areas in contact with the body.
  • in addition to many other techniques...
You can also do the opposite and try to block airflow by creating an absorbent pad. But in summer when you’re exerting yourself hard physically, and especially if you’re going to be hiking in the mountains for a full day with elevation, moisture absorption can quickly reach its limits. What’s more, it adds weight to your backpack as it retains the perspiration and possibly doesn’t wick it away very efficiently: far from useful! You can just imagine this on a hike over several days, where every gramme counts for your comfort.

The ideal scenario when choosing a hiking backpack is having clear, comparable information at hand. This is, in fact, a vital condition so you can compare your backpack with others from the same manufacturer, and ideally with other brands. This applies to the literage (its capacity), its weight, etc. This is also the case for ventilation, especially if you’re hiking in summer (but not only). So how do you measure the degree of disturbance produced by these various systems? As well as their breathability and ventilation objective? How do you calibrate it with a repeatable, standardised test so you can properly compare backpacks? That’s what Air Cooling technology and its mission are all about. This certification aims to help you make an informed decision on backpacks.

Backpacks tested in the lab to reassure you for your hikes

At Decathlon, we design and test our products, including our backpacks, ourselves.

What’s more, at Quechua and Decathlon in general, we have engineers dedicated to product testing, who specialise in it. We also have laboratories to test our backpacks under varied conditions. In a nutshell, we have all the knowledge and equipment we need to offer you high-performance products at the best price.

Air cooling, the well ventilated backpack

The best protocols to design hiking backpacks in the lab

All of the backpacks that we stamp as Air Cooling-certified pass a battery of tests on a dummy specially developed by our teams. This dummy is fitted with several input and output sensors to simulate airflow. It offers the advantage of always being available, calibrated, and providing us with objective data (i.e. that doesn’t express an impression, like hikers testing in the field do). In short, it’s always in the same mood, and knows how to remain perfectly even-keeled and objective, even if we ask it to do the same thing a hundred times over😉.

This may all sound easy but the real difficulty resides in establishing test protocols. We have a set procedure to follow for airflow and humidity levels, and we adhere to very strict standards; This involves developing a whole new technology, as in order to assert the merits of a system like this to our customers, we have to be able to prove that it follows a well-established methodology.

To innovate, you need constraints and restrictions; it's hard if you're just told "invent something," Matthieu, backpack product engineer

The test protocol is therefore highly supervised, with a reference T-shirt and pair of trousers so that everything is identifiable and comparable. We also pay attention to the load in the backpack (the distribution of the weight of regular gear, which affects the overall weight of the backpack), and all of the strap configurations in a standardised manner.

Objective measures to test our "breathable "backpacks.

Everything takes place at the laboratory in Lille. So all Quechua bags that want to be Air Cooling-certified are tested on this dummy in this lab. The results of these tests indicate whether a bag has passed or failed the airflow test, measured in W/m2, depending on the agreed threshold value. If it passes, we can give it “Air Cooling” certification.

Sometimes we’re taken by surprise. A hiking backpack with mesh can actually have less airflow than one with “four squares” (the famous foam squares we were talking about at the beginning of this article), whereas hikers perceive it as being more breathable. Which is why it’s important to put aside hikers’ impressions during these tests, even though they’re still important. Ideally, this will then lead to field tests which validate, "in real life", the Decathlon products that you find in the shops.

Tests in the laboratory, but also in the field, while hiking

After the laboratory tests, our backpacks then set off on hiking trails, to undergo a more "practical test". In fact, all the testers are then going to evaluate not only breathability, but also all the other aspects during the hike, in real life conditions: are the pockets reachable? Is the backpack comfortable, even when heavily loaded? Etc. But in this article, we’re focusing on the laboratory tests, as these are the ones that give us objective and comparable data concerning breathability between all of the backpacks tested.

To sum up, testing a hiking backpack in the laboratory isn’t a matter of improvisation. Of course, both types of tests (in the laboratory and field tests during actual hikes) provide us with different information to help us to design the best hiking backpack, that’s as comfortable and breathable as possible.

Air Cooling: the well-ventilated hiking backpack

A backpack with a stretch mesh system that makes all the difference

Our design teams, made up of engineers, designers, prototypists, product managers, etc., have worked hard to bring you the best system possible. In fact, this is not strictly speaking new, nor exclusive to Decathlon. Many brands have developed their own frames and mesh systems for their hiking backpacks. But at Decathlon, we strive to continually improve our backpacks (and all of our products in general), by taking customer feedback on board. That’s why we’ve improved Air Cooling to offer you hiking backpack models that are even more comfortable, light and breathable, always at the best possible price.

A well-ventilated backpack for day-long hikes

Keeping your back dry while exerting yourself physically is the aim of this latest stretched mesh version, which has been reworked to provide you with ideal ventilation, without weighing down the backpack. In fact, the metal frame, called the armature, has been made as light as possible, without compromising on its solidity. The structure therefore maintains a distance between your body (and your clothing) and the backpack. The mesh material has been reworked to be even softer and more comfortable.

You could ask yourself how a metal frame could ever be comfortable... Beyond the softness of the mesh that covers the frame, it’s the backpack’s size that plays the comfort card. To accommodate different body types, both for women and men, we offer some of our hiking backpacks in different sizes. For example, in our hiking backpack MH500 (a 40 L backpack model), you can choose size S or L.

What’s more, the frame is present on backpacks designed for hiking over a day at most. In fact, for treks or hikes taking place over several days, you’ll need a bigger backpack, for which this solution isn’t ideal. And for long periods of travel, you’ll need a backpack with a 50-litre capacity at least, maybe more. There are other methods of regulating perspiration on the back for these backpacks.

Note that the frame moves the bag away from the back, and therefore it shifts its weight a little. Remember to pack it well, for example, avoid putting your heaviest equipment towards the outer part of the backpack. Otherwise, you’ll feel this weight pull you slightly backwards. You’ll end up compensating for this, which will tire you out more quickly. This equipment should be placed closer to the back of the backpack. Read this article for more information on how to adjust your backpack properly.

What about yourself? Does your hiking backpack make you sweat? If it does, don’t hesitate to come in to test our backpacks in our shop and out on the trails! Our assistants are at hand to help you choose the model that best suits your needs. As seen above, we pull out all the stops to test and improve our products, ensuring we offer you only the best. But fear not if your backpack isn’t ultimately what you’re looking for! By joining the Decathlon loyalty programme, you have 365 days to exchange or get a refund for a product that doesn’t meet your needs, or if you’ve simply had a change of heart.

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